Manual Trunnion Mounted Ball Valves

Manual Trunnion Mounted Ball Valves

Introduction Trunnion mounted ball valves, widely used for high pressure applications, feature bonnet bolted design and excellent resistance to abrasion. These valves are specifically designed with a fixed ball and seat ring structure, which results in stable sealing performance and extended...
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Description

Technical Parameters

Introduction


Trunnion mounted ball valves, widely used for high pressure applications, feature bonnet bolted design and excellent resistance to abrasion. These valves are specifically designed with a fixed ball and seat ring structure, which results in stable sealing performance and extended service life. Thanks to this design, the valve seat is protected from excessive pressure, ensuring reliable operation over time.


Features


Operating the ball became effortless thanks to the application of dual bearings, which significantly lessened friction.

In order to provide a reliable seal, the stainless steel valve seat is fitted with a PTFE sealing ring that is resistant to both high and low temperatures. To ensure that the sealing ring is adequately compressed, a spring is installed at the end of the valve seat. This provides the required pre-tightening force to keep the seal in place. The use of these materials ensures that the valve is able to withstand a wide range of operating conditions and provides long-lasting performance.

The ball valve has a fireproof sealing ring that forms a metal-to-metal seal between the ball and the valve seat in the event of a fire, as per the established standards of AP16FA and API607.

When the pressure within the valve cavity becomes excessively high and surpasses the spring's pre-load, the ball will move away from the valve seat, causing automatic pressure relief to occur. This is a safety mechanism that prevents any potential damage to the valve or the surrounding equipment due to high pressure buildup. The valve's design allows for it to respond quickly to pressure changes, ensuring that the system remains stable and efficient at all times.

There are drain holes in place along the valve body to inspect for any leakage from the valve seat.


Major Specification


Nominal size

3"~40"(DN80~DN1000)

Nominal pressure

Class150~2500(PN10~PN420)

Standard:

ISO17292, ASME B16.34,API608, API6D,

Body material

We have a wide range of materials available for use in our production processes. These include WCB, WC6, WC9, LCB, LCC, C5, C12, CF8, CF8M, CF8C, as well as bronze, Inconel, and monel. With such a diverse selection, we can ensure that our products are tailored to meet the individual requirements of our clients. Whether you are looking for high-strength alloys or more corrosion-resistant materials, we have you covered. Trust us to deliver quality products made with the best materials available.

End connection

FF, RTJ, RF

Operation

Lever, gearbox


Maintenance


To maintain the optimal condition of your valve, it's crucial to pay attention to its storage environment. It's recommended to store it in a well-ventilated and dry room, ensuring that both ends of the passage are closed off. This will prevent moisture and debris from entering the valve, ensuring that it's ready for future use.

It's important to conduct regular inspections of the valve and make sure to remove any dirt buildup. Applying anti-rust oil to the surface can also help preserve the valve's condition. Taking these steps can ensure that the valve operates efficiently and safely over time.

Regular checking and maintenance are necessary to ensure the proper functioning of the valve once it has been installed and put into use. Thus, it is important to keep a close eye on the valve and carry out repairs whenever needed.

To ensure the optimal performance of the valve, it is important to inspect the sealing surface for any signs of wear. If the sealing surface is found to be worn, appropriate measures should be taken based on the situation. This may involve repairing the surface or replacing it altogether. It is crucial to address any issues with the sealing surface to uphold the efficiency and functionality of the valve.

To ensure the valve's performance, it is essential to conduct a thorough test on its sealing capabilities. Proper evaluation of the valve's sealing performance is crucial for its overall efficiency and functionality.

During operation, it is essential that the valve is in good condition. The flange and bracket bolts must be complete, and there should be no damage to the threads. Furthermore, it should not have any looseness, ensuring the equipment operates smoothly.

It is imperative that the packing gland be properly aligned and not have any gaps before being tightened. Any skewing or lack of pre-tightening gap can have negative consequences and should be avoided at all costs.


FAQ


1.Q: Are you a manufacturer or trading company ?

At our esteemed valve factory, we ensure top-notch quality valves at an affordable price. We take pride in providing genuine products that meet your expectations. Rest assured, you can rely on us for both cost-effectiveness and reliable performance.

2.Q: Can you make tailored products ?

Yes, we have the capability to modify the valve design, manufacture, and inspection to meet our clients' requirements as specified in their drawings and technical datasheets. Our team can customize and adapt the valve according to their specific needs.

3.Q: What is your MOQ and common delivery time?

Q: Can you tell me about your minimum order quantity and delivery time for valves?
A: For our general industry valves, we have a minimum order quantity of 1 set, while for customized valves, it is 10 sets. Regarding delivery time, we can deliver general valves within 7 working days, while customized valves need 40 working days.

A: Sure, we can provide both technical drawings and tender datasheets for your project needs. Our team can prepare these documents to ensure that they are highly similar to the original text information that you have provided. We will rearrange the content in a way that meets your requirements while maintaining the accuracy and completeness of the information. Please let us know the specific details of your project, and we will be happy to assist you with the necessary documentation.

Certainly, we possess the expertise to handle tender orders worldwide through our brand. We provide comprehensive technical assistance and promptly deliver proposals when you establish a long-term partnership with us as an agent or distributor.

5.Q: How can you help with our installation and start-up?

A: We offer complete literature, videos, operation manuals to give lengthy guidance. Furthermore, our technicians can be dispatched for site job as per the request.


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